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Ball Float Steam Trap

Australian Valve is a leading Ball Float Steam Trap supplier in Australia. A ball float steam trap is a type of mechanical steam trap that operates based on the principle of buoyancy. It is designed to efficiently remove condensate from steam systems while preventing the loss of steam. The key component of a ball float steam trap is a hollow ball that rises and falls in response to the condensate level.

The valve mechanism of a ball float steam trap consists of a valve seat and a valve disc. When the ball float rises due to the condensate level, it lifts the valve disc off the valve seat, allowing condensate to be discharged. When the condensate level decreases, the ball float descends, closing the valve and preventing steam from escaping.

Australian Valve is a leading Ball Float Steam Trap supplier in Australia. Ball float steam traps are commonly used in various industrial applications, including steam mains, process equipment, heat exchangers, and steam distribution systems. They provide efficient removal of condensate while minimizing steam loss, contributing to energy savings and system performance.

Parts

  • Body
  • Hollow ball float
  • Seat
  • Disc
  • Lever
  • Strainer
  • Air vent¬†
  • cover

Applications

  • Steam Mains and Distribution Systems: Ball float steam traps are commonly used in steam mains and distribution systems to remove condensate and ensure the efficient flow of steam to different parts of the system. They help maintain proper steam pressure and prevent condensate buildup that can hinder heat transfer and system performance.
  • Process Equipment: Ball float steam traps are employed in various process equipment, such as heat exchangers, steam jackets, and sterilizers. These traps effectively drain condensate from the equipment, ensuring optimal heat transfer and preventing any detrimental effects on the process.
  • HVAC Systems: Ball float steam traps are used in heating, ventilation, and air conditioning (HVAC) systems that utilize steam for heating or humidification purposes. They help remove condensate from the steam distribution lines, ensuring efficient heat transfer and maintaining the desired indoor climate.
  • Power Generation: Ball float steam traps have applications in power plants, particularly in steam distribution and condensate recovery systems. They efficiently remove condensate from steam lines, ensuring the smooth operation of turbines, boilers, and other power generation equipment.

Benefits:

  • Efficient Condensate Removal: Ball float steam traps are highly efficient in removing condensate from steam systems. The ball float mechanism allows for immediate response to changes in condensate levels, ensuring prompt drainage and preventing the accumulation of condensate in the system.
  • Steam Loss Prevention: Ball float steam traps effectively prevent the loss of valuable steam. The valve mechanism closes tightly when the condensate level is low, preventing steam from escaping and maximizing energy efficiency in the system.
  • Wide Pressure Range: Ball float steam traps can operate effectively across a wide range of steam pressures. They are suitable for both low-pressure and high-pressure steam systems, providing reliable condensate removal regardless of the pressure conditions.
  • Self-Modulating Operation: Ball float steam traps are self-regulating, responding to the condensate level in the system. They automatically adjust the flow of condensate based on the steam and condensate pressures, ensuring efficient operation without the need for manual adjustment.
  • Suitable for Varying Load Conditions: Ball float steam traps can handle varying load conditions within the steam system. They accommodate changes in condensate flow rates without affecting their ability to remove condensate promptly, ensuring consistent system performance.
  • Simple and Durable Design: Ball float steam traps have a relatively simple design with fewer moving parts compared to other steam trap types. This simplicity contributes to their durability and reliability. With fewer components, there are fewer chances of mechanical failure or breakdown.
  • Low Maintenance Requirements: Ball float steam traps have minimal maintenance requirements. Their robust construction and simple design contribute to their longevity and reduce the need for frequent maintenance. Routine inspections and occasional cleaning are typically sufficient to ensure proper operation.
  • Wide Application Range: Ball float steam traps are suitable for a wide range of applications in various industries. They are commonly used in steam mains, process equipment, heat exchangers, and other steam system components where efficient condensate removal is required.
  • Compatibility with High-Temperature Condensate: Ball float steam traps can handle high-temperature condensate without compromising their performance. They are designed to withstand the temperatures encountered in steam systems, ensuring reliable and efficient operation.

Description

  • Body: Carbon Steel, Stainless Steel, Ductile Iron
  • Float ball: SS304
  • Bolt: SS304
  • Bracket: SS304
  • Pin: SS304
  • Bonnet: Carbon Steel, CF8
  • Disc: 2Cr13, SS304
  • Seat: 2Cr13, SS304
  • Gasket: Graphite+SS304
  • Nominal Diameter: DN15 to DN100
  • Nominal Pressure: PN10 to PN64